LUBRICATION VERIFICATION CONSOLE · INTERACTIVE DEMOSYSTEM READY
82%LEVEL NORMAL
Delivered this cycle0.0 mL
SELECTED PLUNGER
Plunger 1
Waiting · simulatedDelivered—Target 12 mL
Pressure—Simulated psi
Pulse time—Simulated seconds
READY TO VERIFY
Lubrication points
Flow · mL/cycleActive alarms
Channel flow
Channel alarm history
Alarm center
Cycle records
| Timestamp | Machine ID | Point | Cycle # | Flow (mL) | Pressure (psi) | Oil (°F) | Duration (s) | Result | Alarm code |
|---|
Timed diagnostic cycle
Runs all five simulated channels against the current configured flow targets and pressure limits.
Ready to run
Latest service report
No service test recorded.
Machine & sensor setup
Settings saved on this device only · readings are simulatedGlobal alarm limits
Five channel targets
Installed hardware & signal map
| Device / signal | Prototype source | Display / rule |
|---|---|---|
| Five line point monitors | Bijur Delimon or equivalent | Per-channel cycle volume, flow trend, missing/low/high flow |
| System pressure | 4–20 mA transmitter | High, low, unstable/spiking pressure; blockage correlation |
| Reservoir low / high | Discrete switches (high optional) | Low-level alarm; optional full indication |
| Oil temperature | Temperature sensor | High-temperature warning |
| Pump run | Discrete run input | Running / stopped |
| Controller / display | Productivity1000 PLC · 7″ C-More HMI | Connection and tag mapping pending |
| Panel | 24VDC supply, Ethernet switch, DIN terminals, protection, NEMA 4X enclosure | Hardware reference; no software signal |
Future sensor expansion
Vibration monitoring · oil quality · filter differential pressure · cellular connectivity · cloud dashboard · predictive maintenance analytics. These are planned, not included in the prototype.